{"id":26860,"date":"2026-06-15T10:41:46","date_gmt":"2026-06-15T08:41:46","guid":{"rendered":"https:\/\/makingpharmaindustry.it\/non-categorizzato\/assembla-la-nuova-piattaforma-per-lassemblaggio-dei-medical-device\/"},"modified":"2026-06-15T10:49:39","modified_gmt":"2026-06-15T08:49:39","slug":"assembla-la-nuova-piattaforma-per-lassemblaggio-dei-medical-device","status":"publish","type":"post","link":"https:\/\/makingpharmaindustry.it\/en\/digital-health\/medical-devices\/assembla-la-nuova-piattaforma-per-lassemblaggio-dei-medical-device\/","title":{"rendered":"ASSEMBLA, IMA MED-TECH\u2019s platform for scaling medical device assembly"},"content":{"rendered":"

In the medical device sector, industrialisation has become one of the most critical stages in the journey from concept to market. It is no longer only a matter of increasing production capacity, but of ensuring that the process is repeatable, traceable, validatable and able to adapt to increasingly complex products.<\/p>\n

This is the context in which ASSEMBLA, the new engineer-to-order modular platform introduced by IMA MED-TECH after its debut at Interpack 2026, has been developed<\/strong>. The solution is designed for medical device assembly throughout the entire product lifecycle, from the clinical phase to high-performance industrial production.<\/p>\n

The platform responds to a transformation that is now clearly visible across the medtech sector. Devices are becoming more articulated, integrate different components, must meet stringent regulatory requirements and often move through development stages in which volumes, configurations and processes are not yet fully defined. In this context, rigid production systems can become a limitation. A modular platform, on the other hand, makes it possible to build a progressive growth path without having to redesign the entire production architecture each time.<\/p>\n

ASSEMBLA was created with precisely this ambition: to provide a single technological base capable of adapting to different production volumes, multiple product generations and different categories of devices<\/strong>.<\/p>\n

\"\"<\/p>\n

Modularity and continuous scalability<\/h2>\n

At the core of the platform is a single extendable frame, expandable from 2 to 6 metres and configurable through interconnected modules<\/strong>. Layouts can be horizontal, vertical or mixed, depending on process requirements, available space and the performance levels needed.<\/p>\n

This approach makes it possible to optimise footprint and configuration while maintaining technological continuity. This is particularly relevant for companies that need to manage different stages of development: laboratory activities, clinical trials, pilot batches, small and medium-scale production, up to high-performance industrial lines.<\/p>\n

The output range covered by ASSEMBLA goes from 20 to more than 500 pieces per minute. The platform can therefore support semi-automatic units for laboratory and clinical trial settings, automatic cells for small and medium-scale batches, and high or very high-performance industrial lines.<\/p>\n

Scalability, however, is not only about speed. In a regulated environment, scaling means maintaining control over quality, process integrity, data and validation. This is where the platform takes on a broader industrial value: it does not simply accompany volume growth, but helps preserve consistency and reliability as the product evolves.<\/p>\n

Increasingly complex medical devices<\/h2>\n

ASSEMBLA supports multi-device and multi-generation production across several application areas, including injectables, inhalers, diagnostics, wearable technologies and ophthalmic systems. These are different fields, but they share growing design and manufacturing complexity.<\/p>\n

In injectables, for example, pens and auto-injectors require precise assembly processes capable of handling multiple components and ensuring repeatable functionality. In inhalers, performance depends on the interaction between geometries, materials and delivery mechanisms. In diagnostics and wearables, the mechanical dimension is often combined with sensors, electronics and connectivity. In ophthalmic systems, process precision and delicacy become decisive.<\/p>\n

In all these cases, assembly can no longer be regarded as a final, purely operational step. It is an integral part of product industrialisation. A device may be promising from a clinical or functional standpoint, but if it cannot be assembled through a robust, documentable and scalable process, it may encounter obstacles in the transition to market.<\/p>\n

This is why a platform such as ASSEMBLA occupies a strategic position in the value chain: between design, validation, production and industrial growth.<\/p>\n

Quality, traceability and process control<\/h2>\n

Developed on the basis of the IMA Group\u2019s industrial experience, ASSEMBLA integrates technologies aimed at precision, traceability and product integrity. The platform is compatible with the main control systems, including PLCs, and can be integrated with different transport technologies, including magnetic systems.<\/p>\n

This technological openness allows the solution to be configured according to the specific process and, at the same time, helps simplify validation activities. In medical devices, validation is not a formal step, but a structural component of production sustainability. A system must be able to demonstrate not only that it works, but that it consistently operates within controlled and documentable parameters.<\/p>\n

ASSEMBLA also includes IoT connectivity, advanced monitoring and pre-batch verification tools<\/strong>. These elements reflect the evolution of automation towards increasingly informative systems, capable of generating data, supporting process control and reducing the risk of deviations.<\/p>\n

The assembly line thus becomes an intelligent infrastructure, not merely a mechanical one. It collects information, enables performance monitoring, supports quality and contributes to building deeper process knowledge.<\/p>\n

\"\"<\/p>\n

The value of the engineer-to-order approach<\/h2>\n

The engineer-to-order definition is central to understanding ASSEMBLA\u2019s positioning. This is not a standard solution marginally adapted to the customer, but a platform that can be configured according to the product, the process and the industrial objectives.<\/p>\n

This approach reflects the very nature of medical devices. Each device has a specific combination of components, materials, controls, functional requirements and regulatory constraints. In addition, many products move through development stages in which configuration and volumes can change rapidly. What is needed, therefore, is technology that is stable but not rigid; customisable but governable; flexible but validatable.<\/p>\n

IMA MED-TECH\u2019s statement, \u201cone single frame, infinite configurations, any production volume\u201d, captures this direction. The strength of the platform will lie in its ability to translate this flexibility into concrete projects, reducing discontinuities between development, pilot production and industrial-scale manufacturing.<\/p>\n

The IMA MED-TECH portfolio<\/h2>\n

During Interpack 2026, IMA MED-TECH also presented its portfolio of turnkey solutions for medical device assembly. Alongside ASSEMBLA, the portfolio includes X-PEN LAB, for development and pilot production up to 20 pieces per minute, and X-PEN, for industrial production up to 160 pieces per minute. The offer is completed by dedicated solutions for assembling diagnostic devices, wearables, surgical instruments, contact lenses and intraocular lenses.<\/p>\n

Within this portfolio, ASSEMBLA represents a strategic platform for the industrialisation and scalability of medical devices<\/strong>. Its role is not merely to increase production capacity, but to provide customers with a coherent technological trajectory across the different stages of the product.<\/p>\n

For IMA MED-TECH, the IMA Group business unit dedicated to automation solutions for medical device assembly, the platform consolidates an offer aimed at a market in which automation, quality and flexibility are increasingly interdependent.<\/p>\n

Automation and medtech competitiveness<\/h2>\n

The presentation of ASSEMBLA confirms a broader trend: in medtech, product innovation and process innovation are now inseparable. Designing an advanced device is not enough. It must be possible to assemble, validate, scale and manufacture it with continuity.<\/p>\n

Automation therefore becomes an essential competitive factor. It reduces variability, increases repeatability, enables more integrated controls and allows different volumes to be managed with greater robustness. But in order to be truly effective, automation must be designed around product complexity, not simply placed on top of it.<\/p>\n

ASSEMBLA moves in this direction. It proposes a modular, scalable and configurable platform designed to accompany the evolution of medical devices from the clinical phase to industrial production. In a sector where the ability to reach the market increasingly depends on the robustness of industrialisation, this type of approach can become a decisive element in transforming a project into a reliable, compliant and competitive product.<\/p>\n","protected":false},"excerpt":{"rendered":"

ASSEMBLA is IMA MED-TECH\u2019s new platform for medical device assembly. Based on an extendable and configurable frame, it covers output rates from 20 to more than 500 pieces per minute and supports devices in injectables, inhalers, diagnostics, wearable technologies and ophthalmic systems.<\/p>\n","protected":false},"author":32,"featured_media":26853,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[801],"tags":[],"class_list":{"0":"post-26860","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-medical-devices"},"yoast_head":"\nIMA MED-TECH presenta ASSEMBLA<\/title>\n<meta name=\"description\" content=\"IMA MED-TECH introduces ASSEMBLA, an engineer-to-order modular platform for scalable, validatable medical device assembly.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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